![]() ![]() It only determines the type and thickness of the conductor’s insulation. The answer is no, voltage doesn’t affect wire size. I’m going to make it clear here for those who are wondering whether they need to look at voltage when determining electric service wire size. Wire Size Adjustments Based on Distance and Voltage Drop for 80 Amps If you do want to know how to calculate, then head on over to the “How to Calculate” section below. I’ve prepared this 80 amp wire size table for you, so you won’t have to do the manual calculations yourself. You have to account for them even if you’re sizing for a smaller 70 amp or a larger 100 amp breaker. These adjustments will mainly involve boosting the total ampacity by 20% for every 100 feet. If you’re wiring for 80 amp sub panel that’s quite far away from the main panel, and you’re certain that there will be more than a 3% voltage drop, that’s the time to start adjusting. ![]() However, the NEC does make it clear that wires for continuous loads must be sized at 125% of the rated load to ensure safety.īreakers’ size needs to match the wire they’re protecting, so they end up carrying only 80% of their rated current – hence, the “rule” above.Īnother big factor is voltage drops. Regarding the 80% rule, it technically doesn’t exist. Why did I use 75☌? Because wire size is typically rated at that temperature. If you have a copy of the National Electric Code, then turn to the page with the 310.16 table to confirm these recommendations. Likewise, 1 AWG is the suitable aluminum wire size for 80 amps. How to Get the Correct Wire Size for 80 Amps Every TimeĪssuming your wiring run won’t reach 100 feet, to the point that it begins to cause voltage drops, then you can consider the correct 80 amp THHN wire size as 3 AWG copper. How to Calculate the Correct Size for 80 Amps.The Kind of Wire That Best Suits 80A Breaker Panels.Wire Size Adjustments Based on Distance and Voltage Drop for 80 Amps.How to Get the Correct Wire Size for 80 Amps Every Time.
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